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Service Documentation Braun flex control 4520 universal
Market Release 5/93
5585/09
5585/09
BINC Rev: 7/96 BAG Rev: 5/93
Service Documentation
Exploded Drawing 5585/09
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BINC Rev: 7/96 BAG Rev: 1/95
Service Documentation
Spare Parts List 5585/09 Part Description
Protective cap 4000 series shaving foil 4000 series cutter block Sealing plate Bearing screw Swivel frame Screw Head carrier Spring Lever Lever bearing Pin Spring Chassis, cpl. Sliding plate PCB Locking button Housing bottom Housing cover Square nut Screw Plug pin Leg spring for sliding plate Spring lever
Pos. No.
1 2 3 4 5 6 7 9 10 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Part Number
5585060 order by description order by description 5528007 5528004 5528626 5586050 5528625 5586225 5586215 5586623 5586042 5586043 5528629 5585621 5585623 5585072 5509882 5585984 5421026 5586038 5585070 5586213 5586224
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BINC Rev: 7/96 BAG Rev: 5/94
Service Documentation
Service Information 5585/09
Description of shaver Rechargeable and cord shaver: Housing: Shaving head and swivel frame: Double shaving foil: Double Cutter block: Long hair cutter: Slide switch: 12-240 V charging voltage without switchover Thermoplast, black Plastic Frame construction, "Sixtant"-geometry, Nickel, Platinum-coated Plastic, 27 cutter blades, 6 mm diameter Integral part of slide (switch). Shaving head and long hair cutter are working in opposite direction to each other. 3 switch functions 1. on/off 2. for a close shave with locked swivel head 3. long hair-cutting
General Information Drive: Power supply: 2.4 V direct current motor. Power transmission to shaving system by eccentric drive. Supply by means of two built-in rechargeable batteries or by direct mains supply. A built-in electronic charger controls the supply automatically, independently of the mains voltage or frequency. A green control lamp serves as a visible sign of charging operation start by impulse-charging at 12 V. at 12V from 100V on from total discharged condition approx. 20 hours approx. 1 hour approx. 4 hours
Charging time:
After maximum charging capacity has been reached, the electronic device switches back to a compensating trickle charge, which maintains capacity. A special charging cable with fuse is available, for use with outlets in car or boats. The most favorable ambient temperatures for shaver functioning is between + 15 °C and + 35 °C. By no means the temperature should be below 0 °C or above + 40 °C when charging the shaver. When 80% of the capacity of the rechargeable battery has been used, a red capacity signal lamp continues to light for 5 sec. after turning off the shaver and operates continuously during the entire shaving cycle. Technical data 1. Amplitude measured at the cutter block: 2. Revolution when run on rechargeable battery: 3. Current input when run on line-voltage (220V): 4. Operating capacity after shaver has been fully charged: 2.6 - 3 mm minimum 6300 RPM without long hair-cutter 17 mA without long hair-cutter approx. 70 shaving minutes
5585/09 - 4
BINC Rev: 7/96 BAG Rev: 4/93
Service Documentation
Service Information 5585/09
Disassembly: · · · · · · · Disengage shaving foil (2) with protective cap (1) from swivel frame, and remove double cutter block (3). Remove foam rubber seal (4) from swivel frame (6). Remove bearing screws (5) out of swivel frame, and lift swivel frame (6) from head carrier (9). Remove screws (7) out of head carrier and take off head carrier. The spring (10) is held in head carrier. Pull off plug pins (27), and remove housing screws (26). Take off housing cover (24) and housing bottom (23), disengage slide plate (20) out of chassis (19) and remove. It is possible that leg spring (28) will jump out of spring lever (29). Un-solder PCB (21) from motor and remove from chassis. Attention ! Chassis with motor, oscillating frame and eccenter consists of one subassembly and must only be replaced as chassis complete (19). The eccenter must never he pulled on the motor shaft. The locking button (22) is engaged sideways in the right side of the chassis. The lever bearing (16) with lever (15) hooked into the upper left of the chassis. In the upper right, the pin (17) with spring (18) is engaged by snap action.
Assembly: The assembly is made in reversed sequence. Please observe the following points: · · · · · · · · Attach PCB (21) to motor by soldering, watch the correct polarity (red connecting wire to marked terminal). According to illustration, hook spring lever (29) with leg spring (28) into slide plate (20), and insert slide plate into chassis. Make sure hook A of spring lever engages into corresponding catch B on the left side of the chassis. When head carrier is assembled, the spring in the head carrier must engage with catch of lever (15), then press lever onto lever bearing (16). Turn housing screws (26) and head carrier screws (7) into thread and tighten. Check if slide operates switch properly. The lever (15) must he able to move into slide position 2 and 3, and be able to return back into position 1. Apply Vaseline to center pin and insert swivel frame (6) correctly located into head carrier (see illustration) and tighten screws (5). Eccenter pin must move precisely in the guide channel of the swivel frame. Tighten bearing screws (5) enough without stripping the thread, but tight enough not to get loose during the shaving function. In slide position 2, the swivel frame must swivel backwards and lock. Make sure rubber seal (4) has been insert. Cover cutting parts with Ballistol-oil. Add one drop of lubricant type WD 40 to the long-hair cutter and bearing into head carrier. Check for function and push plug pins (27) into place.
For security reasons, it is allowed to use swivel frame (6) and head carrier (10) in their plastic version only.
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